When it comes to building shelters that can withstand the harshest weather conditions, choosing the right materials is crucial. Whether you’re looking to weather-proof your outdoor space, protect your vehicles, products or property, selecting materials that offer durability and resilience is key to ensuring long-lasting protection.
At Shelter Store, we have a long track record of manufacturing precisely that, and we understand the importance of weather-resistant shelters. We offer a range of high-quality materials welded and crafted into sturdy shelters designed to meet various needs. Let’s explore some of the best materials for constructing weather-resistant shelters.
Galvanised Steel
Steel is perfect for constructing carports, smoking or waiting shelters, canopies and walkways, as well as pretty much any other type of street furniture you can think of. This is due to its robustness, the option to galvanise to strengthen and its great corrosion resistance when galvanised. When treated properly steel ensures long-term durability and minimal upkeep.
Advantages:
Strength:Steel is extremely strong and can withstand heavy loads, making it suitable even for places with more tough weather, ensuring that the structure can withstand heavy winds, snow loads, and other harsh weather conditions. The robustness of galvanised steel makes it an ideal choice for building shelters that need to offer reliable protection against the elements.
Corrosion Resistance: When properly treated (galvanised or powder-coated) steel can become an even better material that last longer and withstands outdoors conditions exceptionally well. Galvanised steel is coated with a layer of zinc which acts as a protective barrier, preventing moisture and oxygen from reaching the steel underneath. As a result the metal gets excellent protection against rust and corrosion, making it ideal for use in humid or coastal areas.
Low Maintenance: Galvanised steel requires minimal maintenance, saving you time and money in the long run. The protective zinc coating shields the steel from corrosion and minimises the need for frequent upkeep. This translates to savings in both time and money, as structures require less intervention to remain in good condition. For businesses and homeowners alike, the low maintenance aspect of galvanised steel is a key benefit, allowing them to focus on other essential tasks.
Disadvantages:
Weight: Steel structures can be heavy and require a strong foundation.
Corrosion: Without proper treatment, steel can rust, especially in coastal areas with high salt content.
Polycarbonate
Polycarbonate panels are widely used in greenhouses, skylights, and covered walkways and shelters. Their durability and light-transmitting properties make them a versatile choice for various applications. They are an excellent option for side and roof panels on outdoor shelters, providing the needed weather protection whilst also being vandal-proof.
Advantages:
Durability: Polycarbonate is known for its high impact resistance due to the inherent strength of the polycarbonate material, which can absorb and dissipate energy from impacts without cracking or breaking, making it ideal for areas prone to hailstorms, harsh weather and falling branches. The durability of these panels ensures long-term protection for the structures they cover.
UV Protection: Many polycarbonate panels come equipped with UV-resistant coatings. These coatings block harmful ultraviolet rays from the sun, preventing them from penetrating through the panels. The material and shelters made from it offers excellent UV resistance, preventing degradation from sun exposure.
Transparency: Despite their strength, polycarbonate panels allow significant natural light to pass through. The material’s transparency allows natural light to pass through while providing protection.
Disadvantages:
Scratches: Polycarbonate can be prone to scratching, though coatings are available to mitigate this.
Cost: It can be slightly more expensive than other plastics.
Aluminium
Aluminium is widely used in the construction of canopies, awnings, and lightweight frames for various shelters. Its lightweight nature and strength make it ideal for creating structures that are easy to assemble and disassemble, making it perfect for shelters. In addition, aluminium’s corrosion resistance ensures that these structures remain in good condition even in challenging environments.
Advantages:
Lightweight: Aluminium is known for its unique combination of being lightweight and strong. Aluminium is much lighter than steel, making it easier to handle, transport, and install. Aluminium maintains a high strength-to-weight ratio despite its lower weight, providing structural integrity and stability. This makes it an excellent choice for construction projects where ease of installation and robust performance are both critical factors.
Corrosion-Resistant: One of aluminium’s natural advantages is its corrosion resistance. Unlike other metals that require protective coatings to prevent rust, aluminium forms a thin oxide layer on its surface when exposed to air. This oxide layer acts as a barrier, protecting the metal from further oxidation and corrosion. As a result, aluminium is particularly well-suited for use in humid or salty environments, such as coastal areas, where other metals might quickly deteriorate.
Recyclable: Aluminium is highly recyclable, making it an environmentally friendly option. Recycling aluminium requires only a fraction of the energy needed to produce new aluminium from raw materials, reducing environmental impact. The ability to recycle aluminium without losing its properties means that it can be reused indefinitely, supporting sustainable practices and contributing to the circular economy.
Disadvantages:
Strength: While durable, aluminium is not as strong as steel and can be less effective in extreme weather conditions.
Cost: Generally more expensive than steel on a per-pound basis.
Choosing the right material for a weather-resistant shelter depends on specific needs such as location, budget, and desired longevity. Polycarbonate and steel are often preferred for their durability and weather resistance, making them suitable for high-traffic and high-exposure areas. Aluminium offers a lightweight and corrosion-resistant alternative. Each material has its strengths and limitations, so careful consideration will ensure the best protection and durability for your shelter.